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Advancing Compressive Strength Prediction in Self-Compacting Concrete: A Breakthrough in AI-Based Modelling

Self-Compacting Concrete (SCC) has transformed the construction industry by flowing effortlessly to fill spaces without mechanical compaction. This advanced concrete provides various advantages, including better workability, lower labour costs, and improved structural strength. Nevertheless, designing and fine-tuning SCC mixtures can be intricate and time-intensive, often involving extensive experimentation and trial-and-error methods.

In an innovative study featured in the Journal of Soft Computing in Civil Engineering, researchers utilized Artificial Intelligence (AI) to accurately predict the compressive strength of SCC. This article examines the main findings of the study and how AI-driven models, especially Artificial Neural Networks (ANNs), are reshaping our approach to SCC mix design and optimization.

Self-compacting concrete (SCC) is an advanced type of concrete characterized by its ability to flow and consolidate under its own weight. This property enables it to fill complex formwork seamlessly, eliminating the need for vibration during placement. As a result, SCC is particularly well-suited for intricate structures, densely reinforced sections, and situations where conventional concrete placement techniques may prove challenging.

The formulation of SCC typically comprises a blend of cement, fine and coarse aggregates, water, and a range of admixtures, including superplasticizers, viscosity-modifying agents, and mineral additives such as fly ash, silica fume, and limestone powder. The careful design of the mix is essential for achieving the desired levels of workability, strength, and durability in the final product.

Compressive strength represents one of the paramount properties of concrete, as it directly influences the structural performance and durability of a construction project. Traditionally, the prediction of compressive strength in SCC has depended on empirical formulas and extensive laboratory testing. However, these methodologies are frequently time-intensive, costly, and may not adequately consider the intricate interactions among various mix components.

This is the juncture where artificial intelligence becomes instrumental. By leveraging the capabilities of machine learning, researchers can formulate predictive models that accurately estimate the compressive strength of SCC based on its mix design. The study under discussion utilizes Artificial Neural Networks (ANNs) to accomplish this objective, providing a robust and efficient alternative to conventional methods.

Artificial Neural Networks (ANNs) are sophisticated computational models that draw inspiration from the structural and functional attributes of the human brain. ANNs are comprised of interconnected nodes, commonly referred to as “neurons,” which are systematically organized into layers. The input layer is responsible for receiving data, the hidden layers are tasked with processing the information, and the output layer delivers the final prediction. This hierarchical architecture enables ANNs to acquire the capability to discern complex patterns and relationships within the data, rendering them particularly adept at tasks such as predicting compressive strength.

In the specific context of Self-Compacting Concrete (SCC), ANNs are capable of analyzing a diverse array of input variables, which include the water-to-cement ratio, fine and coarse aggregates, superplasticizers, and various mineral admixtures, in order to predict the compressive strength of the concrete. The study employed a Multilayer Perceptron (MLP) that utilizes a back-propagation learning algorithm, which is a widely accepted methodology in machine learning for addressing regression and classification challenges.

The study examines various input features including Viscosity-modifying admixtures, Rice husk ash, Fly ash, Superplasticizer, Ground granulated blast furnace slag, Limestone powder, Water-to-Cement Ratio, Silica fume, Fine aggregate, and Coarse aggregate, targeting Compressive strength through an ANN model. By analyzing a dataset of 148 experimental data points, the model accurately estimated compressive strength. The results indicated that the predicted values aligned closely with the experimental data, showcasing the reliability of this AI-driven method.

A particularly important aspect of the study was the sensitivity analysis, which assessed the relative significance of each input variable on the compressive strength of SCC. The analysis identified limestone powder, water-to-cement ratio, and fine aggregate as the main contributors to compressive strength, while the superplasticizer exhibited the least influence among the variables assessed.

This insight is crucial for engineers and concrete technologists, as it allows them to prioritize certain mix components when designing SCC. For example, optimizing the water-to-cement ratio and incorporating limestone powder could lead to significant improvements in compressive strength.

The research underscores how AI-driven models can significantly cut down the time and costs linked to conventional laboratory testing. By effectively predicting compressive strength, engineers are able to refine SCC mix designs with minimal experimentation. This not only speeds up the design process but also minimizes material waste and mitigates environmental effects.

Moreover, utilizing AI in SCC mix design carries notable environmental benefits. By fine-tuning the mix proportions, engineers can lessen the quantity of cement needed, consequently decreasing the carbon footprint of concrete production. The study also highlights the feasibility of integrating industrial by-products such as fly ash and ground granulated blast furnace slag, which further promote the sustainability of SCC.

The study on self-compacting concrete (SCC) identifies AI applications benefiting the construction industry. One key use is optimizing mix designs, where AI helps engineers find ideal component proportions for performance like workability, strength, and durability while reducing costs and environmental impact. Another application is quality control; AI models enable real-time monitoring during production, ensuring strict adherence to mix proportions and forecasting compressive strength to meet specifications. By predicting strength accurately, engineers can use more sustainable materials, such as industrial by-products, minimizing the environmental footprint and supporting a circular economy. Additionally, AI models accelerate concrete technology innovation through rapid testing and optimization of new materials and mix designs, leading to high-performance SCC with improved properties.

References

Ghorbani, A., Maleki, H., Naderpour, H., & Khatami, S. M. H. (2024). Advancing Compressive Strength Prediction in Self-Compacting Concrete via Soft Computing: A Robust Modeling Approach. Journal of Soft Computing in Civil Engineering, 8(1), 126-140. https://doi.org/10.22115/SCCE.2023.396669.1646

Kou, S. C., & Poon, C. S. (2009). Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates. Cement and Concrete Composites, 31(8), 622-627.

Uysal, M., & Yilmaz, K. (2011). Effect of mineral admixtures on properties of self-compacting concrete. Cement and Concrete Composites, 33(7), 771-776.

Aslani, F., & Nejadi, S. (2012). Mechanical properties of conventional and self-compacting concrete: An analytical study. Construction and Building Materials, 36, 330-347.

Ramanathan, P., Baskar, I., Muthupriya, P., & Venkatasubramani, R. (2013). Performance of self-compacting concrete containing different mineral admixtures. KSCE Journal of Civil Engineering, 17(3), 465-472.

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